
Custom Burger & Sandwich Boxes
Clamshell burger boxes and sandwich wedges printed for quick-service restaurants.
- Clamshells and sandwich wedges
- Vented, grease-resistant board
- Ships flat, folds in seconds
In short
Custom burger boxes are printed clamshell or tuck boxes that hold a burger or sandwich upright and warm, made from food-grade, grease-resistant board. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our burger & sandwich boxes
A burger box has one job at the counter and another in the delivery bag: keep the burger intact and warm, then open flat as a clean surface to eat from. It is also one of the most photographed pieces of restaurant packaging.
We make burger clamshells, sandwich wedges and slider boxes to your sizes in grease-resistant board, printed with your branding, from 10 boxes.
Burger and sandwich packaging
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| Food-grade SBS paperboard | Most food cartons | Clean white, food-contact suitable |
| Kraft food-grade board | Natural and artisan brands | Organic look |
| Grease-resistant board | Oily and buttery foods | Stops grease marks; available without added PFAS |
| E-flute corrugated | Heavier items and delivery | Insulates and resists crushing |
What affects the price of burger & sandwich boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Size. Double and specialty burger boxes use more board.
- Board. Corrugated clamshells for delivery cost more than paperboard.
- Print. One- or two-color print is the most economical at volume.
- Quantity. Unit prices drop sharply at restaurant volumes.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
Keeping burgers crisp
Steam is the enemy of a toasted bun. Small vents let steam out so the bun stays firm, while the board holds the heat. Corrugated clamshells insulate best for long delivery times.
Food safety
We use food-grade board on food-contact surfaces, with grease-resistant options, and can specify grease resistance without added PFAS, which several US states now ban in food packaging.
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
What size burger box do I need?+
Measure the diameter and height of your tallest burger; we size the box with a little clearance. About 4 to 5 inches square is common.
Will grease soak through?+
Grease-resistant board prevents grease marks on the outside.
Do burger boxes ship flat?+
Yes. They arrive flat and fold up in seconds.
What is the minimum order?+
10 boxes.
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Let's build your burger & sandwich boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.