Custom Corrugated Boxes
E, B, C and double-wall corrugated boxes engineered for protection, stacking strength and print quality.
- E, B, C and double-wall flutes
- 32 to 48 ECT and above
- Any style, printed with your logo
In short
Custom corrugated boxes are boxes made from fluted board sandwiched between flat liners, in single or double wall, sized and printed for shipping, storage and retail. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our corrugated boxes
Corrugated board is what most people call cardboard: a wavy fluted layer glued between flat liners. That structure gives it stiffness and cushioning for very little weight, which is why nearly everything that ships travels in it.
We make corrugated boxes in every common flute and style, from mailers and shippers to die cut trays and displays, to your size and strength requirements, from 10 boxes.
Corrugated box styles
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| E-flute corrugated | Mailers and light shippers | Thin, with a smooth print face |
| B-flute corrugated | Most shipping boxes | About 3 mm; good crush resistance |
| C-flute corrugated | Stacking and cushioning | About 4 mm; the common warehouse grade |
| BC double wall | Heavy and fragile loads | About 6.5 mm; highest strength |
What affects the price of corrugated boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Flute and wall. Double wall and thicker flutes use more paper than single-wall E or B flute.
- Strength rating. Higher ECT ratings need heavier liners.
- Size and style. Larger boxes and die cut styles use more board.
- Print. Full-color print costs more than one or two colors.
- Quantity. The unit price falls steeply as quantity rises.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
Choosing a flute
- E-flute: thin and smooth, best for print and small boxes
- B-flute: the all-rounder for shipping boxes
- C-flute: more cushioning and stacking strength
- BC double wall: for heavy, fragile or palletized loads
Strength ratings
Corrugated strength is usually given as an Edge Crush Test (ECT) value, such as 32 ECT for standard single wall. Higher numbers carry more weight and stack higher. Tell us the product weight and how boxes are stacked, and we recommend the grade.
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
What is the difference between corrugated and cardboard?+
Cardboard usually means thin paperboard; corrugated has a fluted layer between liners and is much stronger.
Which flute should I choose?+
E for small printed boxes, B or C for shipping, BC double wall for heavy loads.
Is corrugated recyclable?+
Yes. It is among the most widely recycled packaging materials.
What is the minimum order?+
10 boxes.
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Let's build your corrugated boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.