Headphone & Earbud Boxes
Premium magnetic boxes with molded inserts for headphones and earbuds.
- Inserts shaped to your product
- Magnetic and rigid styles
- Space for cables and tips
In short
Custom headphone boxes are printed boxes with fitted inserts that hold headphones or earbuds, their case and cables, usually rigid or magnetic for a premium unboxing. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our headphone & earbud boxes
Audio products are compared with the best-known brands from the moment the box is opened. A headphone box needs an insert that follows the shape of the headband or charging case, a place for cables and tips, and a finish that matches the price.
We make magnetic, lift-off and folding boxes with inserts for over-ear headphones, earbuds and accessories, from 10 boxes.
Audio packaging
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| Rigid greyboard with wrap | Premium and gift versions | Heavy, keepsake feel |
| SBS paperboard, 16 to 24 pt | Most retail cartons | Bright white for accurate color |
| Molded pulp or foam inserts | Shaped protection | Follows the outline of the product |
What affects the price of headphone & earbud boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Box style. Magnetic and rigid boxes cost more than folding cartons.
- Inserts. Shaped inserts for headphones or earbud cases add engineering and material.
- Finishes. Soft-touch, foil and spot UV add steps.
- Quantity. The unit price falls as quantity rises.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
Insert design
- Over-ear headphones need a cavity for the headband and cups, or fold flat into a case
- Earbud cases sit in a snug cut-out with tips and cable beneath
- Pull tabs help customers lift parts out
- A window or printed image shows the product in store
Marks and labeling
Wireless audio products carry compliance marks such as the FCC mark, plus battery information. We print the marks and text you supply and place them where they are easy to find.
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
Can you shape the insert to my headphones?+
Yes. Send the product or a 3D file and we design the insert around it.
Can the box hang in retail?+
Yes, with a hang tab for earbuds and smaller packs.
Can inserts be plastic-free?+
Yes, in paperboard or molded pulp.
What is the minimum order?+
10 boxes.
Related products
Heavy Duty Double Wall Boxes
Custom Product Boxes
Five Panel Hanger Boxes
Two Piece Boxes
Let's build your headphone & earbud boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.