Medical Device Boxes
Protective cartons and rigid boxes with foam inserts for devices and diagnostic kits.
- Inserts cut to your device
- Kit boxes with compartments
- Space for labeling and UDI
In short
Custom medical device boxes are protective printed cartons and rigid boxes with fitted inserts for devices, test kits, instruments and accessories. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our medical device boxes
Medical devices range from thermometers and test kits to monitors and surgical instruments. Their outer packaging has to protect a precise, often expensive product, keep kit components organized and carry labeling that regulators and hospitals rely on.
We make outer cartons, kit boxes and rigid presentation boxes with inserts cut to your device, from 10 boxes. Sterile barrier packaging itself is a specialist product that we do not make; our boxes go around it.
Device packaging formats
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| SBS paperboard, 16 to 24 pt | Most retail cartons | Bright white for accurate color |
| E-flute corrugated | Shipping and heavier items | Thin corrugated with a smooth print face |
| Rigid greyboard with wrap | Premium and gift versions | Heavy, keepsake feel |
| EVA or PE foam inserts | Fragile devices | Cut to the device outline |
What affects the price of medical device boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Inserts. Foam or multi-cavity inserts add material and engineering.
- Box style. Rigid kit boxes cost more than folding cartons.
- Board. Heavier devices need corrugated or thicker board.
- Quantity. The unit price falls as quantity rises.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
What device packaging needs
- Protection matched to the fragility of the device
- A place for every kit component, so nothing is missed
- Space for the label, instructions and UDI barcode
- Clean, clinical presentation
Labeling
Device labeling is regulated by the FDA, and most devices need a Unique Device Identifier (UDI) on the label and package. We print the labeling you supply and position barcodes for scanning; the regulatory content is yours to define.
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
Do you make sterile packaging?+
No. We make the outer cartons, kit boxes and inserts that go around sterile barrier packaging.
Can you make inserts for a multi-part kit?+
Yes, with a cavity for each component.
Can you print a UDI barcode?+
Yes, from the data you supply.
What is the minimum order?+
10 boxes.
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Let's build your medical device boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.