Sleeve & Tray Boxes
A printed sleeve slides over a tray for a two-tone, premium reveal at a folding-carton price.
- Sleeve slides over a tray
- Premium feel at carton cost
- Seasonal sleeves on one tray
In short
Custom sleeve and tray boxes are two-part boxes in which a printed outer sleeve slides over an open inner tray that holds the product. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our sleeve & tray boxes
Sliding a tray out of a sleeve feels more considered than lifting a flap, yet both parts are simple folding cartons. That makes sleeve and tray boxes a favorite for chocolate bars, soap, candles, cosmetics and gift sets that want a premium feel without rigid-box cost.
We make the sleeve and tray to fit together smoothly, in matching or contrasting boards, with thumb cut-outs and windows as needed, from 10 boxes.
Sleeve and tray options
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| SBS paperboard, 14 to 24 pt | Most retail cartons | Bright white for sharp print |
| Kraft paperboard | Natural and eco brands | Brown fiber look; dark inks or white ink |
| Contrasting boards | Two-tone looks | Kraft tray with a white printed sleeve, or the reverse |
What affects the price of sleeve & tray boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Two parts. A sleeve and a tray use more board and two cutting dies compared with a single carton.
- Board. A rigid tray or specialty sleeve paper costs more.
- Finishes. Foil, embossing and windows add steps.
- Quantity. The unit price falls steeply as quantity rises.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
Getting the slide right
The sleeve must be loose enough to slide and snug enough not to fall off. We set that tolerance for your board thickness and add a thumb notch so the tray pushes out easily.
Ways brands use sleeves
- Seasonal or limited-edition sleeves over a year-round tray
- One tray size with different sleeves per flavor or scent
- A plain kraft tray with a full-color sleeve for contrast
- Windows that show the product and keep the sleeve in place
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
What is a sleeve and tray box?+
A box made of an inner tray that holds the product and an outer sleeve that slides over it.
Is it cheaper than a rigid drawer box?+
Yes. Both parts are folding cartons, so it costs much less than a rigid drawer box.
Can I use one tray with several sleeves?+
Yes. That is a popular way to cover many flavors or seasons economically.
What is the minimum order?+
10 boxes.
Related products
Kraft Mailer Boxes
White Mailer Boxes
Heavy Duty Double Wall Boxes
Custom Product Boxes
Let's build your sleeve & tray boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.