Custom T-Shirt Boxes
Slim mailers and folding boxes sized for folded tees, with tissue and sticker options.
- Sized to a folded tee
- Mailers that ship on their own
- Inside print, tissue and stickers
In short
Custom t-shirt boxes are slim printed mailers and folding boxes sized to a folded t-shirt, used for online orders, merch drops and gifts. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our t-shirt boxes
A tee in a poly bag is a commodity; the same tee in a printed box is merchandise. Clothing brands, bands, creators and companies use shirt boxes for drops, merch and gifts, because the box is what gets photographed.
We make shirt boxes sized to your fold, as mailers that ship on their own or lighter gift boxes, printed inside and out, from 10 boxes.
T-shirt packaging
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| E-flute corrugated | Shipping and heavier items | Thin corrugated with a smooth print face |
| SBS paperboard | Gift and retail shirt boxes | Light and economical |
| Kraft paperboard | Natural brands | Organic look |
What affects the price of t-shirt boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Style. Corrugated mailers cost more than light paperboard gift boxes but need no outer packaging.
- Size. Boxes for hoodies or multi-packs use more board.
- Inside print. A printed interior adds a pass.
- Quantity. The unit price falls steeply as quantity rises.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
Sizing
A tee folded for retail is commonly around 10 by 12 inches and 1 to 2 inches thick. Fold yours the way you will pack it and measure; a slim box that fits snugly looks better and ships cheaper.
Making it merch
- Print the inside lid with artwork or a message
- Wrap the tee in printed tissue with a sticker seal
- Add a card, sticker sheet or download code
- Number limited drops on the box
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
What size box fits a t-shirt?+
About 10 by 12 by 1.5 inches is common, but we size it to your fold.
Can the box ship without a poly mailer?+
Yes, corrugated shirt mailers ship on their own.
Can you print inside the lid?+
Yes.
What is the minimum order?+
10 boxes.
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Let's build your t-shirt boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.