
Custom Apparel Boxes
Garment boxes, magnetic gift boxes and branded mailers for clothing and accessories.
- Mailers, shirt boxes and magnetic boxes
- Inside print, tissue and stickers
- Return-ready reseal strips
In short
Custom apparel boxes are printed mailers, shirt boxes and magnetic gift boxes sized to folded garments, often finished with branded tissue and a sticker seal. Box Sense makes them from 10 boxes, with production in 8–12 business days after proof approval. Shipping is free to any address in the USA.
About our apparel boxes
For a clothing brand, the box is part of the product. A customer who opens a well-fitted box, unfolds branded tissue and finds a neatly folded garment is more likely to post it, keep it and order again. We make apparel packaging for streetwear labels, boutiques, activewear and premium fashion brands.
Every box is sized to the garment folded the way you ship it, and printed with your brand inside and out. Orders start at 10 boxes, so drops and capsule collections can have their own packaging.
Apparel packaging options
Choosing the board
| Board | Best for | Notes |
|---|---|---|
| White or kraft E-flute | Apparel mailers | Ships on its own, prints cleanly |
| SBS paperboard | Shirt boxes and retail gift boxes | Light and economical |
| Rigid greyboard | Premium and limited editions | A keepsake box |
What affects the price of apparel boxes
Every box is made to order, so each order is quoted individually. These are the things that move the price most, in order:
- Style. Mailer boxes are the most economical; magnetic and rigid boxes cost more because they are hand-assembled.
- Size. Boxes for hoodies and outerwear use more board than t-shirt boxes.
- Inside printing. A printed interior adds a second print pass.
- Finishing touches. Tissue, stickers, ribbons and thank-you cards each add to the unit price.
- Quantity. The unit price falls steeply with quantity, so standard sizes across the range help.
Send your size, quantity and artwork through the quick quote form for a firm price within 24 hours.
Sizing to the fold
Fold the garment exactly as your team will pack it, with tissue, and measure it. We size the box to that pack so it sits flat without sliding or crushing. Most brands standardize on two or three sizes: one for tees and light tops, one for hoodies and knitwear, and one for bundles.
Unboxing and returns
- Inside printing and a sticker seal for the reveal
- Printed tissue that protects the fabric
- A second adhesive strip so the box can be reused for returns
- A thank-you card or QR code for reviews and reorders
How ordering works
- Send your specs. Product size, quantity and artwork (or just a logo). A packaging specialist replies with a firm quote within 24 hours.
- Approve the proof. We send a dieline and a 3D proof so you can see the box before it is made.
- Production. 8–12 business days in our own facility, or 5 days on rush.
- Delivery. Boxes ship flat to you anywhere in the USA, free of charge.
Frequently asked questions
What size apparel box do I need?+
Fold the garment the way you ship it, with tissue, and measure it. We size the box to that pack, and most brands use two or three standard sizes.
Can apparel mailers be reused for returns?+
Yes. A second peel-and-seal adhesive strip lets customers reseal the same box to send it back.
Can you supply tissue and stickers too?+
Yes. We print branded tissue, stickers and hang tags to match your boxes.
What is the minimum order?+
10 boxes, which suits drops and capsule collections.
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Let's build your apparel boxes.
Tell us what you are packing. You will have a quote, a free dieline and a sample plan within 24 hours.