Guides

Materials & Printing

Boards, flutes, inks, coatings and finishes, in plain English.

21 guides

Eco-friendly paperboard box with a simple printed design on a plain background

Materials & Printing

Aqueous Coating: The Recyclable Finish for Everyday Boxes

Aqueous coating explained: what the water-based finish protects, aqueous vs UV coating vs lamination, sheen options, recyclability and cost on boxes.

September 15, 2026 13 min read

Wrapped rigid box with a lift-off lid on a plain background

Materials & Printing

Chipboard and Greyboard for Rigid Boxes: Thickness and Wraps

Chipboard boxes explained: greyboard thickness in mm, gsm and points, which wrap papers to choose, how rigid boxes are built and what to check in a sample.

September 15, 2026 15 min read

Printed cosmetic carton with full-color artwork on a plain background

Materials & Printing

CMYK vs Pantone for Packaging: Getting Brand Colors Right

CMYK vs Pantone packaging explained: how each color system works, why brand colors shift on different boards, when PMS matching is worth it and how to proof.

September 15, 2026 14 min read

Custom corrugated box assembled and standing on a plain background

Materials & Printing

Corrugated Flutes Explained: E, B, C and Double Wall, and Which Your Box Needs

Corrugated flute types explained: A, B, C, E and F flute heights, E flute vs B flute, double wall combinations and how to pick the right board for your box.

September 15, 2026 15 min read

Heavy duty double wall corrugated shipping box on a plain background

Materials & Printing

ECT vs Burst Strength: Reading the Box Certificate Correctly

Edge crush test vs burst strength explained: what ECT ratings and Mullen tests measure, how to read the box maker's certificate and which rating to specify.

September 15, 2026 15 min read

Custom rigid box with a lift-off lid on a plain background

Materials & Printing

Embossing vs Debossing on Packaging: Depth, Dies and Design

Embossing vs debossing on boxes: how raised and recessed logos differ, realistic depths by board, die types, design rules and when each finish is worth paying for.

September 15, 2026 14 min read

Die-cut box insert with shaped cavities for holding products

Materials & Printing

Foam vs Paperboard vs Molded Pulp Inserts: A Protection Test Guide

Foam vs cardboard inserts compared by how they fail in drops, what drives their cost and how recyclable they are, plus a simple test plan to choose the right one.

September 15, 2026 15 min read

Luxury rigid gift box with a foil-stamped lid on a plain background

Materials & Printing

Foil Stamping on Boxes: Gold, Silver and Holographic Foils

Foil stamping packaging explained: hot vs cold foil, gold, silver and holographic options, file setup rules, which boards work and what foil adds to box cost.

September 15, 2026 15 min read

Printed paperboard food box used for packaged food products

Materials & Printing

Food-Safe Inks and Coatings for Packaging: What Brands Must Know

Food safe packaging inks and coatings explained: FDA food contact rules, direct vs indirect contact, migration, functional barriers and PFAS-free grease resistance.

September 15, 2026 15 min read

Custom corrugated mailer box with the lid open showing the interior

Materials & Printing

Inside Printing on Boxes: Cost, Design Ideas and When It Pays Off

Inside printed boxes explained: what interior printing costs, which box styles support it, design ideas, artwork setup rules and when it is worth paying for.

September 15, 2026 13 min read

Custom product box with a laminated finish on a plain background

Materials & Printing

Matte vs Gloss Lamination for Boxes: Look, Durability and Cost

Matte vs gloss lamination compared for custom boxes: how each changes color, resists scuffs and fingerprints, photographs and costs, plus when to choose which.

September 15, 2026 13 min read

Luxury gift box with a finished lid shown on a plain background

Materials & Printing

Packaging Finishes Guide: Lamination, Coatings and Special Effects

Packaging finishes explained: how coatings, laminations, foil, spot UV and embossing stack together, what each costs and how to pick the right combination.

September 15, 2026 15 min read

Printed paperboard product box with crisp folds and cut edges

Materials & Printing

Packaging Print and Die-Cut Tolerances: What “Close Enough” Means

Packaging print tolerances explained: typical die cut tolerance, registration and color variation ranges, and how to design artwork that looks right on every box.

September 15, 2026 14 min read

Custom paperboard product box with a tuck end closure on a plain background

Materials & Printing

Paperboard Thickness Guide: Points, GSM and Caliper Explained

Paperboard thickness explained: convert points to mm and inches, why pt vs gsm has no fixed ratio, and which caliper suits your product box size and weight.

September 15, 2026 14 min read

Kraft corrugated mailer box with a simple printed design on a plain background

Materials & Printing

Printing on Kraft Boxes: White Ink, Dark Colors and Realistic Expectations

Printing on kraft boxes explained: why colors shift on brown board, how white ink works, which designs print best, file setup tips and what kraft printing costs.

September 15, 2026 13 min read

Printed paperboard product carton on a plain background

Materials & Printing

SBS vs Kraft vs CUK Paperboard: Which Board for Your Carton?

SBS paperboard vs kraft vs CUK board compared: how each is made, print quality, strength, moisture resistance and which carton board fits your product.

September 15, 2026 14 min read

Cosmetic carton with a soft-touch finish on a plain background

Materials & Printing

Soft-Touch Lamination: The Velvet Finish Explained

Soft touch lamination explained: how the velvet finish is made, how it shifts color, why it scuffs, how to pair it with foil and when it is worth the cost.

September 15, 2026 13 min read

Rigid presentation box wrapped in paper with a lift-off lid

Materials & Printing

Specialty and Textured Papers for Luxury Packaging

Textured paper packaging explained: linen, felt, leather-grain and pearlescent wraps, how they print, foil and wear, and how to spec them for luxury rigid boxes.

September 15, 2026 13 min read

Cosmetic carton with a selectively glossy logo area

Materials & Printing

Spot UV on Packaging: Design Rules and Best Uses

Spot UV packaging explained: how it works, how to set up the file, registration tolerances, raised UV, the best base finishes and what it costs on custom boxes.

September 15, 2026 14 min read

Corrugated cardboard box used for shipping and product packaging

Materials & Printing

Types of Packaging Materials: A Plain-English Guide for Brands

Types of packaging materials explained simply: corrugated, SBS, kraft, CUK, rigid greyboard, films and pulp, with what each costs, protects and suits.

September 15, 2026 13 min read

Paperboard window box showing a die-cut display window on the front panel

Materials & Printing

Window Film for Boxes: PET vs PLA vs No Film

Window film for boxes compared: PET vs PLA vs an open die-cut window, with clarity, heat, food contact, recycling and cost tradeoffs so you can pick the right one.

September 15, 2026 15 min read

Ready to make packaging that sells?

Tell us what you are packing. You will have a quote, a free dieline and a free sample plan within 24 hours.